Multi-Component & Multi-Color Injection Molding Systems
Next-Generation Solutions for Complex and High-Precision Manufacturing
Multi-Injection Molding, also known as multi-color or multi-material injection molding, is revolutionizing industries by combining two or more materials into a single product within a single production cycle. This technology enables the integration of materials with contrasting properties—such as rigidity and elasticity—or different colors, creating functional and visually superior products.
Configurations
Injection Unit Configurations
We offer various layout options that can be optimized according to your production needs and factory floor space:
Parallel Configuration (P-Type): Injection units are positioned side-by-side. This compact design is ideal for machines with space constraints and facilitates simultaneous injection for high-speed production.
Side + Top Unit Configuration (L-Type): Features one horizontal and one vertical injection unit. These can be installed above a fixed or moving platen and adjusted according to specific customer requirements.
Side + Back Unit Configuration (T-Type): This setup pairs a side-mounted injection unit with a back-mounted unit positioned at the rear of the machine.
Piggyback Configuration (Side + Oblique): A highly compact arrangement where one injection unit is mounted on top of or directly behind another in an over-and-under setup.
Sensitivity
Superior Technology and Precision
ELVER’s advanced motion control and high-grade drive systems set the standard for even the most challenging projects:
Millimetric Precision: Achieve an injection precision of 0.01 mm and weight offsets under 0.01g—perfect for intricate components like optical lenses and thin-wall electronics.
Ultra-Dynamic Performance: Our servo systems enable speeds of up to 800 mm/s, ensuring maximum efficiency for complex geometries.
Integrated Solutions: By combining injection molding and finishing into one step, we significantly reduce costs, production time, and error rates.
Features
All-Electric Multi-Component Injection Machines
Designed for the factories of the future, our all-electric systems combine sustainability with high performance:
Servo-Driven Rotary Table
The precise and safe rotary table increases rotation speeds by 30% to 50%.
Smooth speed transitions significantly shorten cycle times.
Advanced Servo Control Technology
The entire machine is controlled by servo motors, ensuring all movements are fast, stable, and consistent.
Compared to traditional hydraulic machines, our systems offer 40% to 70% energy savings.
Why So Colorful?
Why Choose Multi-Material Injection?
Cost Advantage: Eliminates the need for assembly and secondary finishing processes.
Design Freedom: Allows for the seamless combination of hard and soft textures in a single part.
Speed: Delivers a finished product in a single cycle, accelerating your time-to-market.
Overcome complex manufacturing challenges with ELVER’s technological solutions. Contact us for detailed information and project consulting.
Piggyback Electric Injection Video
