Excellence in Medical Plastic Part Production: WeMed All-Electric Injection Molding Series
Medical molding processes demand millimetric precision, high-speed performance, and absolute cleanliness. Medical injection molding machines are specifically engineered to produce medical-grade plastic parts under the most stringent quality, safety, and cleanroom standards. The WeMed Series integrates tight tolerances, low particle emissions, and high-speed molding capabilities required for critical components in healthcare, diagnostics, and pharmaceutical applications.
Advantages of the WeMed Series in Medical Technology
Highest Levels of Cleanliness
The entire system guarantees ISO 7 (Class 10,000) cleanroom compliance and GMP (Good Manufacturing Practice) aligned production. By minimizing particle generation, it ensures the highest level of safety for sensitive medical products.
Precision and Speed
Designed specifically for the mass production of medical tech products with long and thin geometries (e.g., pipette tips, syringes), the series offers ultra-short cycle times. With injection speeds of up to 400 mm/s and a repeatability precision of 0.01 mm, it provides a level of stability unattainable by traditional hydraulic machines.
Energy-Efficient Production
Thanks to the Walmo WeMed all-electric drive system, energy is only consumed during movement. This results in 50% to 60% energy savings compared to conventional hydraulic machines. For medical device companies, this efficiency is vital for both cost management and sustainability goals.
Low Life Cycle Costs
High-quality, durable components are used throughout the entire production unit. The all-electric architecture eliminates the risks of hydraulic oil leaks and frequent oil changes, significantly reducing maintenance costs and providing a superior “Life Cycle Cost” (LCC) advantage.
Technical Features and Hardware Standards
The WeMed Series complies with GMP Class C and ISO 7 requirements and includes the following specialized components:
Stainless Steel Covers: All critical surfaces, including the mold area, are made of corrosion-resistant and easy-to-sanitize stainless steel.
Integrated Media Channels: Supply lines for water, air, and oil are integrated into cable ducts to prevent dust accumulation and simplify cleaning.
Filter Fan Unit (FFU): A machine-mounted FFU ensures a continuous flow of clean air into the mold area. (The top remains open for compatibility if top-entry robots are utilized).
Intelligent Control Interface: The highly intuitive and smart system simplifies operation for technicians and minimizes the margin for human error.
Full Electric
Why Choose All-Electric Injection Molding?
Unlike traditional hydraulic presses, all-electric injection molding machines eliminate the risk of oil contamination—a non-negotiable requirement for sterile environments. Their resistance to temperature fluctuations ensures that the process remains stable from the first shot to the last. Equipped with closed-loop servo systems, these machines eliminate the response delays found in hydraulics. This ensures near-zero scrap rates, particularly in micro-injection molding of delicate medical parts.
Result
For medical device companies aiming to reduce costs, enhance product quality, and maintain a sterile production environment, the WeMed All-Electric Injection Molding Machine is the smartest investment to meet tomorrow’s manufacturing standards today.
Medical Electrical Injection Movie
